Tire Recycling Equipment - Processing 40 Thousand Tires Per Hour

In order to recycle tires properly, most companies use shredding equipment. However, they can't use just any ordinary shredder. They have to use one that best fits the needs of the business. There are two types of tire recycling equipment used for this purpose: high-speed and low-speed.

High-Speed

The high-speed shredders are made in the shape of a tub. The scrap from the tires is put into a container that moves around. While this is happening, the tires are placed in the middle and a cutting device shreds or grinds them.

After the process is finished, the end result is a bunch of rubber that has been shredded. The shredded pieces go through a second round of grinding. These grinders use a lot of power. They need it because the grinders need strength to break down the rubber on the tires. Water gets on the tires when they reach the hammer mill.

In the hammering process, the rubber is removed from the steel wire of the beads, belts and sidewalls. The majority of the steel wire is removed by magnets. During this time, more shredding is taking place.

A good reason to use these tub size grinders is because they provide a larger output. It's estimated that they can actually process up to at least 4,000 tires an hour. If you're operating the equipment, it can probably be done with an eight hour time frame, maybe a little more.

Rotary Shear

Rotary shear shredders are well known for shredding tires. In that category are the hook-shear shredders and the Holman-type shredders.

The hook-shear shredders process the tire scraps on a container. There are blades that are shaped like hooks at the bottom. As the blades operate, they are separated. During rotation, the tire goes through the blades and get shredded. Hook-shear shredders normally operate at a slow speed.

The Holman shredder is used for processing scrap tires made from belted steel. It favors the hook-shear shredder, but the difference is the rotors are made in a knife shape. Heat shrinking allows the spacers to be attached to the shafts. The spacers cannot tear away from the shafts. The knife is secured to the rotor with bolts. The rotor has to be protected by liners to prevent premature wear and tear.

The blades used for this type of shredder help to cut maintenance costs. The blades also give a fresh cut when the tires get shredded. To save on costs, this shredder is big on tire feeds. When the entire wheel goes into the shredder, the tire does not bounce.



The Recycling Business

Recycled tires have a lot of different uses. It can be shredded for the landfill, or used as a cover. Smaller companies are not the only ones benefiting from this. Larger operations are emerging and taking over as the dominant force using specialized tire recycling equipment. You have to make sure you're in the right market for it. In addition to the equipment used for shredding, you have to have manpower, transportation and vehicles to have a successful operation that will bring you profits.

Get more details about Recycling Equipment by clicking on Recycling Machine.